High-Speed Capsule Filling Machine XKL-6F | Automatic Capsule Filler for Precision Dosing
Overview – Advanced Capsule Filling Equipment for High Output
The XKL-6F High-Speed Capsule Filling Machine is a next‑generation automatic capsule filling machine designed for pharmaceutical, nutraceutical, and health product manufacturers. This capsule filler delivers exceptional speed, accuracy, and reliability for filling powder, granules, pellets, or tablets into hard gelatin or HPMC capsules. Operating as a complete capsule filling and sealing machine, it automatically separates, fills, and seals capsules at rates up to 20,000 capsules per hour. For smaller batches or R&D applications, it can also function as a semi-automatic capsule filling machine with changeover tooling. Whether you need a standalone capsule filling equipment or integration into a full production line, the XKL-6F is the smart choice.
Key Features
High-Speed Operation – Produces up to 20,000 capsules per hour (6 stations, index turret). Dramatically increases output compared to manual or semi‑auto units.
Precision Powder Dosing – Volumetric tamping pins ensure consistent fill weight with ±2–3% accuracy. Handles fine powders, granules, and even small pellets.
True Capsule Filling and Sealing – Fully automatic process: capsule orientation → separation → powder filling → locking → ejection. Functions as a complete capsule filling and sealing machine.
Dual Mode Capability – Standard configuration is fully automatic. With optional manual loading tray, it can be used as a semi-automatic capsule filling machine for small batches or formula development.
Touchscreen PLC Control – User‑friendly HMI for setting fill depth, production speed, capsule size, and batch data. Stores up to 50 recipes.
Quick Changeover – Change capsule size (size 000 to 4) in under 20 minutes using interchangeable change parts.
Stainless Steel & GMP Design – All contact parts are SS304/SS316, with smooth surfaces and no dead corners. Compliant with GMP and cGMP standards.
Optional Upgrades – Automated powder hopper with level sensor, dust extraction system, and in‑process weight checking.
Technical Specifications
Parameter | Specification |
|---|---|
Model | XKL-6F |
Voltage | 380V 50HZ |
Power | 2.5KW |
Output | 8000-12000pcs/h(decide by capsule size） |
Capsule size | 000#,00#,0#,1#,2#,3#,4# |
Dimension | L:164xW:74xH:173cm |
Weight | 409kg |
Applications – Versatile Capsule Filling Equipment
This capsule filler is widely used in:
Pharmaceuticals – Antibiotic powders, vitamins, herbal extracts.
Nutraceuticals – Dietary supplements, amino acids, probiotics, protein powders.
Cosmetics – Filled capsules for serums, dry mask powders.
R&D & Pilot Plants – As a semi-automatic capsule filling machine for small trial batches (using manual tray option).
Why Choose the XKL-6F Capsule Filling Machine?
✅ High-speed automatic capsule filling machine – 20,000 capsules/hour boosts productivity while reducing labor.
✅ Dual functionality – Works as both an automatic capsule filling machine and a semi-automatic capsule filling machine with simple change parts.
✅ Complete sealing – True capsule filling and sealing machine – no separate locking unit needed.
✅ Easy cleaning – Quick‑release powder dosing system and tool‑less disassembly for changeovers.
✅ Consistent fill weight – Unique tamping pin system minimizes weight variation even with difficult powders.
✅ Low capsule waste – Gentle indexing and alignment reduce broken or separated capsules.
✅ GMP compliant – Suitable for pharmaceutical and health product manufacturing.
How the XKL-6F Works (Automatic Mode)
Capsule Hopper & Orientation – Empty capsules are fed into a hopper. The machine aligns and separates cap from body.
Filling Station – Powder is fed into the dosing discs. Tamping pins compress powder into precise plugs, then push them into capsule bodies.
Locking & Ejection – Caps and bodies are rejoined, locked, and ejected. Powder dust is vacuumed away.
Output – Filled capsules exit via chute to a collection container or conveyor.
For semi-automatic capsule filling machine mode: operators manually place empty capsules into a tray, then the filling and sealing cycles run automatically.
Comparison – XKL-6F vs. Other Capsule Fillers
Feature | XKL-6F (High Speed) | Manual / Semi-Auto |
|---|---|---|
Speed | 8,000–20,000 caps/hr | 500–3,000 caps/hr |
Labor | 1 operator (monitoring) | 2‑4 operators |
Fill accuracy | ±2–3% | ±5–8% (operator dependent) |
Capsule size change | < 20 minutes | 30–60 minutes |
Sealing | Fully automatic | Manual or separate device |
Best for | Commercial production | Lab, small batches |
Optional Upgrades / Accessories
Manual loading tray – Converts machine into semi-automatic capsule filling machine for small batches.
Dust extraction unit – Captures fine powder for cleaner operation and product recovery.
Automatic powder hopper with agitator – Ensures consistent powder flow.
Weight checking scale – In‑line or offline checkweigher with reject mechanism.
Capsule polisher – Removes external powder residue.
Technical Support & Customization
We provide full installation guidance, training, and after‑sales support. Our engineers can help you select the right dosing system for your specific powder characteristics (hygroscopic, sticky, highly flowing). OEM/ODM branding available.
Contact Us
Upgrade your production with the XKL-6F High-Speed Capsule Filling Machine. Whether you need a reliable capsule filling equipment for high‑volume runs or a versatile unit that can also work as a semi-automatic capsule filling machine for development work, the XKL-6F delivers. Request a quote, product video, or sample test with your own powder and capsules.
